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Greener Way to Extract Rare-Earths from E-Waste

05 Oct 2025 GS 3 Science & Technology
Greener Way to Extract Rare-Earths from E-Waste Click to view full image

Context:

Researchers at Rice University (USA) have developed an innovative and sustainable technique — Flash Joule Heating with Chlorination (FJH–Cl₂) — to recover rare-earth elements (REEs) from discarded magnets in electronic waste.

Key Features of the New Method:

1. Technology Used – FJH–Cl₂ Process:

  • Flash Joule Heating (FJH): Rapidly heats e-waste material to extremely high temperatures within milliseconds using electrical pulses.

  • Chlorination Step: Chlorine gas converts rare-earth metals into volatile chlorides, allowing efficient separation and recovery.

2. Efficiency and Environmental Benefits:

  • Recovery Efficiency: Over 90% purity and yield of critical elements such as neodymium, samarium, and cobalt.

  • Energy Use: Reduced by 87% compared to traditional hydrometallurgical or pyrometallurgical processes.

  • Greenhouse Gas Emissions: Lowered by 84%.

  • Economic Benefit: Cuts processing cost by over 50%.

  • Environmental Gain: Eliminates acid and water waste, common in conventional extraction methods.

  • Also produces useful by-products, improving material circularity.

Significance:

  • Strategic Resource Security: Rare-earth elements are essential for renewable energy systems, EVs, wind turbines, and electronics.

  • Supports Circular Economy: Enables sustainable urban mining from e-waste.

  • Reduces Import Dependence: Can be adapted by countries like India to reduce reliance on China, which dominates REE processing.

  • Contributes to Net-Zero Goals: Aligns with SDG 12 (Responsible Consumption and Production) and SDG 13 (Climate Action).



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